Compact fluorescents burning out faster than $548 millions in subsidies.

Wall street Journal - California's utilities are spending $548 million over seven years to subsidize consumer purchases of compact fluorescent lamps.  But the benefits are turning out to be less than expected ... as the bulbs are burning out faster than expected...

When PG&E began its 2006-2008 program, it figured the useful life of each bulb would be 9.4 years. Now, with experience, it has cut the estimate to 6.3 years, which limits the energy savings. Field tests show higher burnout rates in certain locations, such as bathrooms and in recessed lighting. Turning them on and off a lot also appears to impair longevity.

California utilities have used ratepayer funds to subsidize sales of more than 100 million of the bulbs since 2006, most of them made in China. (Rather than setting off a boom in the U.S. manufacture of replacement lights)

...Subsidized bulbs cost an average of $1.30 in California versus $4 for bulbs not carrying utility subsidies.

When it set up its bulb program in 2006, PG&E Corp. thought its customers would buy 53 million compact fluorescent bulbs by 2008. It allotted $92 million for rebates, the most of any utility in the state. Researchers hired by the California Public Utilities Commission concluded earlier this year that fewer bulbs were sold, fewer were screwed in, and saved 73% less energy than the 1.7 billion kilowatt hours projected by PG&E for the 2006-2008 program. Read more at Wall street Journal


Imagine how much of an impact this has on the ecological and "dust to dust" studies?
Economic lights going out in U.S...
These numbers account for the life of the bulb though, not the entire life cycle of the bulb. The question of whether we can be more lighting efficient by using compact fluorescent bulbs needs an in depth analysis of how much energy is required to make and recycle the bulb.

The dust-to-dust story - production
If you have a compact fluorescent light bulb, take a look at it. It's clearly more complex than your typical incandescent light bulb (your typical "in-efficient" bulb). The lamp tube of the CFL twirls in every-which direction, but there's also complexity underneath: Coating the inside of the tube is phosphor, floating around inside the tube is ~5mg of mercury vapour (not much compared to a typical mercury thermometer which has around 250mg).
There's even a 24 component microchip (officially called the ballast) in every single CFL bulb!

The dust-to-dust story – end of life
When your CFL dies, it's not recommended that you throw it out, this'll just increase the chances of the mercury getting out into the open. The mercury can be recycled or disposed of properly and there are specific CFL recycling programs in place. For incandescent, no guide lines, just throw it in the trash.

The tally
Although difficult to come across, I found a life-cycle study comparing CFL bulbs to incandescent bulbs, written by Dutch researchers from the Technical University of Denmark. The total energy input for the production of a CFL light bulb comes to 1.7kWh compared to 0.3kWh for a single incandescent light bulb. The inputs are summarized in the figure below.

Energy input required to manufacture a CFL bulb, and incandescent bulb and 8 incandescent bulbs (a CFL bulb should last 8 times longer than an incandescent bulb)

Here's a summary of the embodied energy in a light bulb (all numbers represent energy in kWh):

	CFL	Incandescent	8 Incandescent bulbs
Glass	0.17	0.11	0.88
Plastic	0.68	0	0
Electronics	0.66	0	0
Brass	0.18	0.18	1.44
Operation*	120	60	480
Recycle**	1.69	0	0
Total	123.38	60.29	482.32

* This assumes the CFL bulb operates for 8000hrs and the incandescent bulb operates for 1000hrs
** This assumes that the energy required to recycle a CFL bulb is equal to its production

Bulb for bulb, the energy "efficient" kind requires 5.7 times more energy to make than the incandescent bulbs, BUT, they last 8 times longer (1000hrs lifetime for incandescent bulbs vs 8000hrs lifetime for a CFL). So for every 1 compact fluorescent bulb that is made, 8 incandescent bulbs are made.

During the operation phase, the CFL needs 120kWh over its lifetime, whereas 1 incandescent bulb needs 60kWh or 480kWh for 8 incandescent bulbs.

The study that I cited above neglects the recycling stage, so I assumed here that it takes as much energy to recycle a CFL bulb as it takes to produce, 1.7kWh whereas an incandescent bulb is simply thrown out, and I assign 0kWh to the recycling stage of the incandescent. Advantage incandescent.


Is there a break even point anymore????

Although CFL bulbs are supposed to last 8 times longer than the typical incandescent bulb, more often than not (at least in my experience), they seem to burn out prematurely. Given that they take more energy to make, bulb-for-bulb, this got me thinking. How long does a CFL bulb need to be running for until it breaks even (energy wise) compared to an incandescent light bulb? The answer's is– 50hrs.

Break even point (energy wise) for a CFL bulb compared to an incandescent bulb. If the CFL bulb operates for 50hrs or more, then it will produce energy savings compared to the incandescent bulb.

Ever since I tore apart my old CFL bulb to find the microchip inside, I have been unconvinced that these bulbs provided any energy savings at all. Now I know that they do. Over their full lifetime, a compact fluorescent light bulb will consume 3.9 times less energy than an incandescent bulb. Although CFL's contain mercury themselves, their actual operation will introduce less mercury into the atmosphere than incandescent bulbs due to the fact that coal power plants spew out mercury. If your CFL bulb lasts longer than 50hrs, then they will indeed save energy over their entire lifecycle. CFL's, like many technologies, are ultimately only a stepping stone towards better, currently more expensive things, such as LED lighting, which promises to be even more efficient than CFLs.
Please read full from the Watt

All of these numbers are VERY sad considering the first CFL were produced in the U.S. decades ago