Nov 21, 2014

Solar Panels that glue on to roofs could almost eliminate installation costs

Next Big Future:  Installation and permit-related expenses currently account for more than half of the overall cost of a new solar power setup. "By simplifying the system so that it's like installing an appliance, we envision that the soft cost will be virtually eliminated," says Christian Hoepfner, director of the Fraunhofer Center for Sustainable Energy Systems, which developed the system. Doing so would lower the cost of a typical residential solar installation from $22,000 to as little as $7,500, he says.


Why It Matters

Installation costs more than hardware for a typical solar installation.

Researchers from the Fraunhofer Institute install novel, flexible solar panels with an adhesive backing and quick-connect cables.

Ordinarily, installing and connecting a new array of rooftop solar panels takes days, weeks, or even months because the hardware is complex and various permits are needed. Yesterday, on a frigid day in Charlestown, Massachusetts, researchers completed the process in about an hour.

Homeowners can install the system themselves, by gluing it to a rooftop. The permitting is handled by a combination of electronic sensors and software that communicates with local jurisdictions and utilities.

Installation and permit-related expenses currently account for more than half of the overall cost of a new solar power setup. "By simplifying the system so that it's like installing an appliance, we envision that the soft cost will be virtually eliminated," says Christian Hoepfner, director of the Fraunhofer Center for Sustainable Energy Systems, which developed the system. Doing so would lower the cost of a typical residential solar installation from $22,000 to as little as $7,500, he says.

Solar power can be dangerous if not installed properly. Heavy components may be blown off a roof if not secured properly, and solar panels can produce potentially deadly voltages if not properly grounded, and every wire protected.

The Fraunhofer system uses light, flexible solar panels encased in durable plastics. The panels can be securely attached to a shingled roof via an adhesive backing that anchors the panels even in winds up to 110 miles per hour.

The solar panels use electrical equipment, developed by the startup VoltServer, that breaks DC power into discrete, addressed packets, something like the data packets sent over the Internet. If one of these packets fails to reach its destination—for example, if someone were to touch a damaged wire, the current is instantly cut off, preventing injury—a feat demonstrated by a brave EnerVolt employee at the Charlestown demonstration when he purposely touched an exposed wire on the new solar installation

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